Abar Solutions - Courses
No. Title Outline Objective # of Attendees Target Audience

1

Production Management: Course 1A

Maintaining GC production

  • Reviewing and analyzing daily production reports to evaluate GC production
  • GC troubleshooting & corrective actions
  • Operating according to KOC production standards and procedures
  • Achieving a production target with KOC crude specifications
  • Chemical optimization & blending
  • Effluent water management
  • Hazards associated with failure to follow GC specifications

* To be able to Operate according to KOC standards and procedures to achieve a production target.

17

Operator II

2

GC processes troubleshooting and control systems: Course 2A

GC processes troubleshooting and systems (e.g.: DCS, PLC, UPS, SCADA, etc.)

  • Control system response for ESD
  • Identifying control systems' discrepancies
  • Monitoring equipment performance
  • Routine instrumentation/controllers checks & reporting defective controls to maintenance
  • Conducting root cause analysis for all operating parameters
  • Waste/effluent water disposal management
  • Control and reduction of gaseous emissions (flaring)

* Review and analyze daily production reports to evaluate gathering center production.

* Perform Root cause analysis for all operating parameters and implement corrective actions to optimize production and maintain quality.

* Prepare basic incident root cause analysis & take action.

17

Operator II

3

Control & ESD systems: Course 4B
  • GC control philosophy
  • KOC operating procedures
  • Integrated GC control systems
  • Control logics and loops
  • Process troubleshooting and alarm management
  • ESD procedures
  • Site-specific emergency response action plan (ERAP)
  • Reporting deficiencies to management and remedial actions

* to be able to Review existing control systems and emergency shutdown (ESD) logic for the equipment and adhere to KOC procedures in order to respond to each alert

* to be able to ANALYSE CONTROL & ESD SYS. FUNCTIONS, COORDINATE REMEDIAL ACTION

17

Controller / Section Head

4

Advanced GC processes troubleshooting and control systems: Course 2B

Advanced GC processes troubleshooting and systems (e.g.: DCS, PLC, UPS, SCADA, etc.)

  • Control system response for ESD
  • Identifying control systems' discrepancies
  • Monitoring equipment performance
  • Performing complex and detailed root cause analysis both within and outside the GC
  • Optimizing corrective actions
  • Coordination with other linked GCs & gas operations during ESD
  • Waste/water disposal management
  • Control and reduction of gaseous emissions (flaring)

* to be able to PERFORM STUDIES TO MINIMISE NEGATIVE ENVIRONMENT IMPACT.

* to be able to Perform studies on production surface facilities to minimize negative impact on environment such as emission control.(e.g. gas flaring), effluent water disposal to the surface evaporation pits.

8

Controller / Section Head

Abar Solutions - Maintenance Courses
No. Training Title Course Outline Course Objectives # of Emps/ session Target Audience

1

Practical course Water testing- ICP and ion chromatograph

Practical course on Water testing

  • ICP and ion chromatograph and monitoring
  • Prepare standard chemical solutions
  • Conduct sample analysis as per ASTM/IP/internal test methods
  • Validate results
  • Troubleshoot minor equipment problems

* Prepare sophisticated standard chemical solutions, conduct sample analysis as per ASTM/IP/internal test methods, interpret the results and take action on abnormal values and scale index

* Maintain and operate routine water testing lab equipment, perform calibration as per procedures and troubleshoot minor equipment problems

30 (SPLIT INTO TWO SESSIONS)

Lab Technician I & II

2

Handling Hazardous Chemicals (Chemical spills, safety precautions & response action plan)

Chemical handling: procedures and practical

  • Waste disposal and management
  • Near miss
  • Safety observation & conversation reporting
  • Chemical spill cleanup
  • Transportation

* Apply HSE & HSEMS procedures and the respective lab-related elements (near miss, SOC reporting, chemical spill cleanup, transportation, handling & storage of hazardous materials, sampling procedure guidance, etc.)

* Dispose of hazardous chemical waste as per standard procedures

18

Lab Technician I & II

3

Techniques in maintaining and repairing RTRP, GRP, GRE

Techniques in maintaining and repairing RTRP, GRP, GRE, HDPE

  • Types of piping and standards
  • Applications
  • Joining techniques and curing treatment
  • Maintenance and repair techniques

* to be able to Carry out preventive, predictive and corrective maintenance on Various types of piping, such as RTRP, GRP, GRE

13

Eng. Equipment Support

Eng. Mechanical Maint.

Snr Engr Mech Maint.

Foreman Mech Maint.

Snr Foreman Mech Maint.

Supervisor Maintenance

4

Protection relay maintenance, application and testing
  • Application of Protection relays (selection of protection schemes and protection gears) for high voltage feeders & transformers
  • Operation, maintenance & testing of protection relays & associated gears

* Operate and perform preventive, predictive (condition based) and corrective (breakdown) maintenance activities on 11KV substation equipment i\e\ switchgears, protection relays, transformers, firefighting systems etc.

* Operate and perform preventive, predictive (condition based) and corrective (breakdown) maintenance activities on 132KV and 33KVsub-station equipment

24

Engineer Elec Maint.

Snr Engineer Elect Maint.

Foreman Elec Maint.

Snr Foreman Elec Maint.

Supervisor Maintenance

5

Oilfield water treatment and water quality specification

Theoretical course on oilfield water treatment

  • Test methods
  • Water quality specification
  • Chemical treatment in water plants
  • Online sampling/analysis
  • Chemical optimization
  • IP/ASTM test methods (for water)

* be able to Prepare standard chemical solutions, conduct sample analysis as per ASTM/ IP/internal test methods, interpret the results and take action on abnormal values

12

Lab Technician I & II

6

Calibrating & monitoring control systems using simulator

Understanding of automation control & process characteristics

  • Determine relevant industry codes, standards, documents and guidelines to apply i.e.: palm oil, oleo chemical industries
  • Practical knowledge about instrumentation & control valves.
  • How to install process equipment correctly
  • How to troubleshoot instrumentation systems and control valves

* Monitor, maintain & configure different types of control systems (e.g. PLC, DCS, SCADA) in line with KOC standards

* Apply tuning concepts for controllers (1) based on business need and in line with KOC standards, e.g. cascade, gap control and split-range controls

18

Engineer Instrument Maint.

Foreman Instr Maint.

Snr Foreman Instr Maint.

Supervisor Maintenance

7

Capture and apply lessons learnt from maintenance exercise (planning and managing)

Planning & Management

  • Planning and Managing Plant Turnaround
  • Scheduling maintenance
  • Management software (e.g.: MS Project, Primavera, Excel)
  • Maintain data archive on equipment asset conditions
  • Update master milestone schedule-MMS with plant shutdown details
  • Capture and apply lessons learnt from maintenance exercise

* Capture and apply lessons learnt from maintenance exercise

* Update master milestone schedule (MMS) with plant shutdown details example work list cut-off date; work programs and plant shutdown dates

* Able to Prepare plant shut down completion reports

17

Engineer Equipment Support

Snr Engr Mech Maintenance

Foreman Mech Maint.

Snr Foreman Mech Maint.

Supervisor Maintenance

8

Electrical power system troubleshooting

Maintenance and troubleshooting, troubleshooting of control circuits

  • Industrial application troubleshooting
  • Troubleshooting and repairs of AC motors
  • Mechanical troubleshooting and maintenance of electrical motors
  • Batteries: testing and maintenance
  • Maintenance and protection of electrical power system equipment

* To be able to Conduct power system studies (Load flow, short circuit levels & relay coordination studies etc.)

* Troubleshoot and diagnose faults in all types of electrical equipment (e.g. control & protection systems, circuits and inter-connections) for production facilities, power transmission and power distribution systems

15

Engineer Elec Maint

Snr Engineer Elect Maint

Foreman Elec Maint

Snr Foreman Elec Maint

Supervisor Maintenance